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Ignition driver board

Posted: Wed Feb 02, 2011 1:57 am
by brentp
So lately I've been down with a bad cold - actually the beginnings of pneumonia. Last night, while loaded down with antibiotics and prescription cough syrup I collaborated on a 4 channel ignition driver board with our friend Karel Jennings. A fun diversion to keep my body rested.

Read more:
http://www.autosportlabs.org/blog/?p=1536

Wiki page here:
http://autosportlabs.net/IgnitionDrivers

Please share with your friends :)

Posted: Fri Feb 04, 2011 7:17 pm
by NITROPIXIE
Will these not over heat in the enclosure at some point?? What about using the back plate of the enclosure as a heat sink of some sort????

Posted: Fri Feb 04, 2011 10:17 pm
by brentp
Hi Ryan,

The heat is transferred to the bottom of the PC board to an exposed PCB pad, where it can then be coupled to the enclosure.

Assembled boards

Posted: Mon Feb 21, 2011 6:55 am
by brentp
Assembled boards are in! Nifty. Now I need something to drive them on the bench :)

Posted: Mon Feb 21, 2011 7:40 pm
by Funky Diver
Oh sweet!!! They look rather special!

Posted: Mon Feb 21, 2011 8:59 pm
by brentp
Admit it, you're drawn to the pretty LEDs ;)

Posted: Mon Feb 21, 2011 9:13 pm
by Funky Diver
Of course!!!

I am a man of simple means, and if it's shiney or blinky, I'm happy :D

Anyways... are these going to be available to buy in the store Brent? Or as a self build kit? ;)

I would really LOVE to be able to do away with as much gubbins under the bonnet (hood) as possible...

Posted: Sat Feb 26, 2011 12:54 am
by brentp
Yes- we'll have them available. Next up is to work out heat coupling to our enclosures- I think we have a fairly simple solution that puts the enclosure heat-sink finning to good use :)

Posted: Sat Feb 26, 2011 4:06 pm
by Funky Diver
ooooh, oooh, oooh... put one aside for me. 8) :lol:

Although you might need to offer different LED's... green is Soooooo 80's, haha. I know I'm a picky bugger, lol.

From a personal perpective I'd probably rewire the LED's to a ground switch so that they only light up on the press of a switch to earth them (if that would work) rather than them being on all the time. Just a thought :D

Posted: Sat Feb 26, 2011 11:14 pm
by cng1
I agree. Given that the LEDs are indicating sparks/ignition they really do need to be either red or blue. Green is just wrong!

Posted: Sun Feb 27, 2011 12:27 am
by DannyP
Personally I like white LEDs!

Hey Brent, will there be enough room to install a couple(3 in my case) of these driver boards for twin-plugging possibilities on a 6 cylinder?

Posted: Sun Feb 27, 2011 4:41 am
by brentp
You guys are roughing me up on the LEDs :P :)

The boards will fit one per enclosure, so if you have room for 3 enclosures...

An alternative is to run the LS4 coil packs, which has the drivers built in. Choices, Choices :)

Posted: Mon Feb 28, 2011 2:32 am
by DannyP
COP all the way, 12 of them are going on my 911 motor! We'll figure it out I am sure. There will be plenty of room for 2 or 3 enclosures, btw.

Posted: Sat Mar 05, 2011 10:42 am
by Funky Diver
Brent,

I've added metric sizing to the Features section, can you confirm the dimensions are correct please?

I've also found a PCB prototyping service in the UK which is VERY competitive (compared to some) working out at less than $16 per board on quantities of 4 or more, obviously the more units, the lower unit cost incrementally.

Coupla questions on the construction,

- it is a single layer board right?
- I'm guessing the heat sink is bolted to chassis?

Cheers
Rich

Posted: Sat Mar 05, 2011 5:05 pm
by brentp
Hi Rich,

Thanks for contributing to the wiki1 So it's a double-sided board. The intention of the heat sink is to bolt the board down to a metal surface, like a section of aluminum bar.

The heat sink and the bottom of the board must be insulated- i've designed to work with TO-220 insulators. I recommend the rubbery silicone pads, not mica + heat sink grease, although either would work.

I've measured that a 0.25" bar sandwiched between the PCB and the bottom inside surface will make a tight interference fit after the board has been slid into the case. This part is in progress- The wiki will be updated when I have more pics to take.